Heavy-duty CNC fiber laser cutting system engineered specifically for high-manganese steel (e.g., Hadfield steel, X120Mn12) and abrasive wear-resistant plates. Built with a high-rigidity welded steel frame and an optimized thermal insulation shield, this machine addresses the severe work-hardening and thermal sensitivity inherent in manganese steel fabrication.
Designed for heavy machinery fabricators requiring high dimensional accuracy, minimal heat-affected zones (HAZ), and reliable 24/7 continuous production.
Key Features
Heavy-Duty Welded Bed: Stress-relieved steel plate welded structure (over 10,000kg total machine weight) absorbs high dynamic loads and prevents structural warping during rapid acceleration.
High-Power Fiber Laser Source: Industrial-grade multi-kW fiber laser integration (IPG / Raycus) delivering high beam brightness for stable piercing and clean high-thickness cutting.
Anti-Thermal Deformation Shielding: Integrated water-cooling channels and ceramic heat shields protect the bed foundation and drive components from intense radiant heat during thick plate processing.
Heavy-Load Pneumatic/Hydraulic Loading: Automated shuttle table paired with pneumatic roller guides for safe, efficient handling of heavy manganese steel sheets up to 25mm+.
Intelligent Auto-Focus Cutting Head: Features crash-protection, real-time height calibration, and dual water-cooling circuits to maintain focal stability during prolonged cutting cycles.
Technical Specifications
|
Specification Item |
Industrial Standard Parameters |
|
Working Area (X × Y) |
3000 × 1500 mm to 12000 × 2500 mm (Customizable) |
|
Laser Power Options |
6,000W / 12,000W / 20,000W / 30,000W |
|
Max. Manganese Steel Cutting Thickness |
Up to 35 mm (Oxygen-assisted / Air-assisted) |
|
Max. Axis Positioning Speed |
140 m/min |
|
Max. Acceleration |
1.5G – 2.0G |
|
Positioning Accuracy |
+/-0.03 mm / m |
|
Repeatability Accuracy |
+/-0.02 mm |
|
Compatible Control System |
FSCUT / Siemens CNC with bus-type NC control |
Material Compatibility & Applications
Compatible Materials
High-Manganese Steel (Mn13, X120Mn12, Hadfield Steel)
Hardened Wear-Resistant Steel (Hardox 400/500/600)
Carbon Steel, Stainless Steel, Alloy Steel, and Structural Plates
Typical Industrial Applications
Mining & Quarrying: Excavator bucket liners, jaw and cone crusher wear plates, feeder chutes.
Construction Machinery: Bulldozer cutting edges, scraper blades, concrete mixer wear liners.
Rail Transportation: Railway frogs, track switch components, impact-resistant structural brackets.
Industrial Manufacturing: Shot-blasting machine protective shields, heavy-duty industrial shredder blades.
Configuration Options
Laser Power Source: Configurable from 6kW to 30kW+ based on maximum plate thickness and required cutting speed.
Worktable System: Standard interchangeable dual-platform shuttle table; heavy-load roller integration available for oversized plates.
Gas Control System: Proportional valve gas control supporting automated switching between Oxygen (O2), Nitrogen (N2), and High-Pressure Clean Air.
Exhaust & Filtration: Sectional dust collection zoning with pulse-jet bag filter systems to handle heavy particulate emissions from alloy steel cutting.
Quality Control & Manufacturing Standards
Bed Machining: Machine beds undergo large annealing furnaces to eliminate internal stress, followed by precision machining on large-scale CNC gantry milling centers in-house.
Geometric Alignment: Laser interferometers and dial indicators are used during assembly to calibrate X/Y/Z axis squareness, parallel alignment, and ball screw/rack backlash.
Continuous Burn-In Test: Every system undergoes a minimum 72-hour continuous dry-run test and actual test cutting of 20mm+ sample plates prior to factory sign-off.
Traceability: Complete Factory Acceptance Testing (FAT) documentation, accuracy inspection logs, and electrical wiring schematics are archived for every machine serial number.
OEM/ODM & Customization Services
Dimensional Adaptation: Custom table lengths (up to 24 meters) and special gantry clearances for specialized heavy plate processors.
Electrical Integration: Voltage configuration tailored to regional standards (e.g., 380V/480V/600V, 50Hz/60Hz, 3-phase).
Automation Interface: Custom loading/unloading robotic arm integration and ERP/MES data communication protocol adaptation.
Packaging & Shipping
Component Demounting: Gantry, control cabinet, and laser source secured in individual export-grade moisture-sealed plywood crates.
Corrosion Protection: Exposed mechanical guide rails and rack surfaces treated with anti-rust inhibitors and vacuum-sealed vapor corrosion inhibitor (VCI) film.
Container Loading: Heavy machine beds loaded onto 40-foot flat rack or open-top containers; secured with welded steel bracing and heavy-duty ratchet straps.
Pre-Shipment Verification: Final packing list audit, photographic inventory record, and loading supervision report provided prior to vessel departure.
Lifting Safety: Clearly marked center of gravity and designated sling lifting points stamped on the structural base.
Documentation Packet: Hard and digital copies of operation manuals, electrical blueprints, and calibration certificates included inside waterproof cargo enclosures.
FAQ
Request a Quote
To receive a detailed engineering proposal and commercial quotation, please provide the following parameters:
Material Grade & Thickness: (E.g., Hadfield Mn13 steel, thickness ranging from 8mm to 25mm)
Maximum Plate Dimensions: (E.g., 6000 mm × 2000 mm)
Processing Volume: (E.g., operating hours per day, estimated monthly tonnage)
Destination Port / Factory Location: (For freight and logistics calculation)
Special Requirements: (E.g., specific automation integration or power voltage standards)
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